An introduction to polymer nanocomposites

This review presents an overview of the formulation, characterization and range of applications for polymer nanocomposites. After explaining how material properties at the nanometre scale can vary compared to those observed at longer length scales, typical methods used to formulate and characterize nanocomposites at laboratory and industrial scale will be described. The range of mechanical, electrical and thermal properties obtainable from nanocomposite materials, with examples of current commercial applications, will be outlined. Formulation and characterization of nanoparticle, nanotube and graphene composites will be discussed by reference to nanoclay-based composites, as the latter are presently of most technological relevance. Three brief case studies are presented to demonstrate how structure/property relationships may be controlled in a variety of polymer nanocomposite systems to achieve required performance in a given application. The review will conclude by discussing potential obstacles to commercial uptake of polymer nanocomposites, such as inconsistent protocols to characterize nanocomposites, cost/performance balances, raw material availability, and emerging legislation, and will conclude by discussing the outlook for future development and commercial uptake of polymer nanocomposites.