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Digital Twins in Manufacturing: Analysis of Challenges, Successes, and Future Advances

  • University of Limerick
  • Munster Technological University

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

Abstract

Digital twins (DTs) are transforming the manufacturing sector by enabling real-time monitoring, predictive maintenance, and process optimization. This paper systematically reviews the ten most cited research papers on digital twins in manufacturing, identifying key themes, successes, challenges, and future research directions. While rooted in the manufacturing domain, the findings reveal insights highly transferable to renewable energy and power systems - particularly in areas such as data-driven decision-making, AIdriven predictive modelling, and cyber-physical system integration. Notably, the technologies and methodologies explored - such as real-time data synchronization, simulation-based planning, and AI-enhanced analytics - can support smart grid optimization, renewable energy forecasting, and infrastructure resilience. The paper advocates for greater crosssector adoption of digital twin frameworks, particularly in energy system planning, energy efficiency strategies, and sustainability-driven innovation. This positions digital twins as not only pivotal for Industry 4.0 but also as enablers of the global transition toward secure, efficient, and intelligent energy ecosystems.

Original languageEnglish
Title of host publicationProceedings of the 2025 IEEE PES/IAS PowerAfrica Conference
Subtitle of host publicationPioneering Sustainable Energy Solutions for Africa's Future, PAC 2025
PublisherInstitute of Electrical and Electronics Engineers Inc.
ISBN (Electronic)9798331598501
DOIs
Publication statusPublished - 2025
Event2025 IEEE PES/IAS PowerAfrica Conference: Pioneering Sustainable Energy Solutions for Africa's Future, PAC 2025 - Giza Governorate, Egypt
Duration: 28 Sep 20252 Oct 2025

Publication series

NameProceedings of the 2025 IEEE PES/IAS PowerAfrica Conference: Pioneering Sustainable Energy Solutions for Africa's Future, PAC 2025

Conference

Conference2025 IEEE PES/IAS PowerAfrica Conference: Pioneering Sustainable Energy Solutions for Africa's Future, PAC 2025
Country/TerritoryEgypt
CityGiza Governorate
Period28/09/252/10/25

Keywords

  • Digital Twins
  • Industry 4.0
  • Predictive Maintenance
  • Renewable Energy
  • Smart Grids.a

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