On the formation of centreline shrinkage porosity in the continuous casting of steel

A recent asymptotic model for solidification shrinkage-induced macrosegregation in the continuous casting of binary alloys is extended for the purposes of understanding the link between solute segregation and centreline shrinkage porosity, a defect that commonly occurs in the continuous casting of steel. In particular, the analysis elucidates the relationship between microsegregation, mushy-zone permeability, heat transfer and centreline pressure, yielding an inequality that constitutes a criterion for whether or not centreline porosity will form. The possibilities for developing this approach to take account of gas porosity and the implementation of mechanical soft reduction to reduce macrosegregation and shrinkage porosity are also discussed.